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T Bar Drywall Roll Forming Machine With Protective Film And Hydraulic Punching System

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T Bar Drywall Roll Forming Machine With Protective Film And Hydraulic Punching System

Brand Name : METALIGN

Model Number : DRW

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Fully Automated T Bar Production Line with High Precision Cutting and Punching

Key words : Protective film/T bar Roll forming machine/T-shaped profile/High precision

Profile : Stud and track

Application : Building structures / Ceiling suspension systems / Wall panel framing / Light steel frames

Material type : Galvanized steel

Material thickness : 1mm

Production speed : 15m/min

Main motor power : 5.5Kw

Forming stations : 19

Driving system : Chain

Frame structure : Wall panel

Shaft diameter : 70mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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T Bar Roll Former with Protective Film and Hydraulic Punching System

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This production line is ideal for manufacturing T-shaped profiles from galvanized steel, incorporating a unique plastic film lamination feature. It offers high efficiency, high precision, and is perfect for the building and construction industry, particularly for customers seeking eco-friendly, durable products with surface protection.

2. Profile Description

  • The T bar produced by this line is made of galvanized steel, with a thickness ranging from 0.8 to 1.5mm. It features a T-shaped profile with a protective plastic film on its surface. This profile is mainly used in ceiling suspension systems, partition framing, and other light steel structure applications.

3. Production Process

  • 3T Manual Decoiler-3T Plastic Film Decoiler-Guide System-Roll Former-Straightening-Hydraulic Punching-Hydraulic Cutter-Electric Conveyor Belt
  • This process begins with a manual decoiler and a film decoiler, followed by the guide system and roll former with 19 stations. After straightening, two hydraulic punching stations make precise holes, and a hydraulic cutter is used for accurate cutting. Finished profiles are transported via an electric conveyor belt.

4. Technical Parameters

Machine Analysis
Manual Decoiler Ensures smooth feeding of coils, cost-effective for standard production, requires manual operation.
Plastic Film Decoiler Adds surface protection during forming, preventing scratches and damage. Essential for products requiring high-quality finishes.
Roll Former High precision forming with 19 stations, ensuring accurate profile shaping. Chain drive system provides stable and efficient production.
Straightening Straightens any curvature or bending in the coil, ensuring accurate feed into the roll former for precise profile shaping.
Hydraulic Punching Provides high-precision punching, with two stations for different hole patterns. Optimizes production for specific customer needs.
Hydraulic Cutter Ensures clean and precise cutting of the profiles to the required length, improving product consistency.
Electric Conveyor Belt Efficiently moves the finished profiles to the collection bins, reducing manual labor and ensuring smooth operation between cutting and collecting stages.

5. Key Focus

  • Automatic Production: The line utilizes automated processes like film lamination and hydraulic punching, ensuring high efficiency and precision.
  • Surface Protection: The plastic film decoiler provides excellent surface protection, reducing damage during handling and transit.
  • Customization Capability: The line can accommodate customized sizes, hole configurations, and thickness, meeting specific customer needs.

6. Production Line Components

Machine Name Quantity
Decoiler (Manual) 1 set
Decoiler (Plastic Film) 1 set
Roll Former 1 set
Straightener 1 set
Hydraulic Punching (Two Stations) 1 set
Hydraulic Cutter 1 set
Electric Conveyor Belt 1 set
PLC Cabinet 1 set
Hydraulic Station 1 set
Out Table 2 sets

7. Customization Options

  • For this T bar profile, we can customize various aspects of the production line, including:
  • Adjusting the thickness of the steel coils
  • Configuring different hole patterns and locations using the hydraulic punching module
  • Offering varied surface protection options such as different types of films
  • Customizing the profile shape and size for specific applications
  • Modifying the cutting length and spacing to fit customer requirements

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T Bar Drywall Roll Forming Machine With Protective Film And Hydraulic Punching System Images

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