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W Shape Highway Guardrail Roll Forming Machine For Heavy Duty Cold Rolled Steel Panels

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W Shape Highway Guardrail Roll Forming Machine For Heavy Duty Cold Rolled Steel Panels

Brand Name : METALIGN

Model Number : RDTC

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Durable Highway Guardrail Roll Forming Machine with Hydraulic Punching and Cutting

Key words : Highway guardrail W panel/Roll forming machine/Hydraulic punching/Precision punching

Profile : Highway guardrail panel

Application : oadside safety barriers / Traffic management / Highway guardrails / Construction site fencing / Protection for highway

Material type : Cold rolled steel/hot rolled steel

Material thickness : 3-4mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 18

Driving system : Gearbox driving system

Frame structure : Cast iron stands

Shaft diameter : 100mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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W-Shape Highway Guardrail Roll Former for Heavy-Duty Cold-Rolled Steel Panels

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This production line is designed for customers in road safety and infrastructure industries, particularly manufacturers of highway guardrails. With a focus on high-strength steel materials, it ensures efficient production of durable W-shaped guardrail panels, suitable for enhancing traffic safety and roadside protection.

2. Profile Description

  • This product is a W-shaped highway guardrail panel made from 3-4mm cold-rolled steel. It features high durability, providing effective roadside protection. The panels are designed to withstand heavy traffic impact and harsh environmental conditions, commonly used for highway safety barriers and traffic management.

3. Production Process

  • 5T Manual Decoiler → Guide Rollers → Powered Rolls → Leveling Machine → Hydraulic Punching → Roll Former → Hydraulic Cutter

  • The process begins with the decoiling of the steel. Then, the material is guided through rollers before entering the leveling machine, which is integrated with the forming station. After leveling, the steel is punched and then passed into the roll former for shaping. Finally, the panels are cut to size using a hydraulic cutter, ensuring precision.

4. Technical Parameters

Machine Analysis
5T Manual Decoiler Used to unwind steel coils manually, ensuring smooth material feeding.
Guide Rollers Align material precisely, reducing any misalignment and guiding steel accurately.
Powered Rolls Assist in feeding heavy steel coils to the next stage, improving material handling efficiency.
Leveling Machine Integrated with the roll former, levels the steel to eliminate any coil curvature.
Hydraulic Punching Performs accurate, multiple-hole punching to ensure precision for guardrail mounting.
Roll Former Shapes the steel into the W-shape guardrail panel, utilizing a 28-station arch gearbox system.
Hydraulic Cutter Cuts the formed panels into precise lengths, ensuring consistent quality.

5. Key Focus

  • High-strength cold-rolled steel used for highway guardrails
  • Precision punching and forming for durable W-shaped panels
  • Integrated leveling and forming station for increased efficiency
  • Hydraulic punching and cutting for precision and reduced downtime
  • Versatile production for road safety barriers and traffic management

6. Production Line Components

Machine Name Quantity
Manual Decoiler 1 set
Guide Rollers 2 sets (3 rollers per set)
Powered Rolls 2 sets
Leveling Machine 1 set
Hydraulic Punching 1 set (3 stations)
Roll Former 1 set
Hydraulic Cutter 1 set
PLC Cabinet 1 set
Hydraulic Station 2 sets
Out Table 2 sets

7. Customization Options

  • This production line allows for customization of the W-shaped guardrail design based on customer specifications. We offer options for varying thicknesses of cold-rolled steel, customization of punching patterns, different panel lengths, and the possibility of integrating automated systems for enhanced production speed.

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Buy cheap W Shape Highway Guardrail Roll Forming Machine For Heavy Duty Cold Rolled Steel Panels product

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