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3-4mm Heavy Steel U Post Roll Forming Machine With Inline Punching And Stop Cut System

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3-4mm Heavy Steel U Post Roll Forming Machine With Inline Punching And Stop Cut System

Brand Name : METALIGN

Model Number : HGU

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Highway U Post Roll Forming Machine With Hydraulic Punching and Gearbox Drive

Key words : U post roll forming machine / highway guardrail post / 3-4mm cold rolled steel / hydraulic punching system / high-strength steel forming

Profile : Highway guardrail U post

Application : Highway fencing / Roadway safety barrier / Guardrail post support / Traffic safety infrastructure / Rural fencing system

Material type : Cold rolled steel/hot rolled steel

Material thickness : 3-4mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 18

Driving system : Gearbox driving system

Frame structure : Cast iron stands

Shaft diameter : 100mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • A dedicated roll forming solution designed for highway infrastructure manufacturers, offering automation, high-precision punching, and strong steel profile forming for 3–4mm U posts.

2. Profile Description

  • Cold-rolled galvanized steel U post, 3–4mm thick, with top flanges and slotted holes, designed for anchoring guardrails. Features strong impact resistance, standardized hole positions, and applications in road safety.

3. Production Process

  • 5T Hydraulic Decoiler → Feeder & Guide → Leveling Machine → Hydraulic Punching → Guiding Device → Roll Former → Stop Shear Cutting → Out Table

  • The production begins with heavy coil feeding aided by a motorized head feeder. After leveling, high-speed hydraulic punching creates mounting holes before roll forming. Stop-cutting ensures no material waste.

4. Technical Parameters

Machine Analysis
Hydraulic Decoiler Holds and feeds heavy 3–4mm coils (up to 5T).
Includes pressing arm to avoid coil bouncing.
Head-Type Feeder Provides extra force to push thick steel forward.
Prevents steel buckling at coil start.
Leveler Flattens steel for consistent punching and forming.
Built with forming base to ensure alignment.
Hydraulic Punching One large, one small station to punch holes before forming.
Shares base with roll former, keeps hole accuracy.
Guiding Device Aligns material into forming section smoothly.
Roll Former Gearbox-driven for high torque and stability.
Form U shape with side flanges for guardrail post.
Stop Shear Cutter Cuts to length without producing scrap.
Controlled by encoder for precise cut length.
Out Table Collects formed and cut profiles.

5. Key Focus

  • Hydraulic head-feeder ensures smooth entry for thick steel coils.
  • Punching and forming machine share one base for better alignment.
  • Hole positions align with installation points for efficient post-assembly.
  • Stop-cutting avoids scrap and improves material utilization.
  • Integrated gearbox drive ensures stability in thick material forming.

6. Production Line Components

Machine Quantity
Hydraulic Decoiler 1 set
Head-Type Feeder & Guide 1 set
Leveling Machine 1 set
Hydraulic Punching Machine 1 set
Material Guiding Device 1 set
Roll Former 1 set
Hydraulic Cutter 1 set
Out Table 2 sets
Hydraulic Station 2 sets
PLC Cabinet 1 set

7. Customization Options

  • We offer tailored solutions for the U post profile, including adjustable punching die positions, post dimensions, hole shapes (round/oval), and forming stations for different U post sizes or wall thickness from 2.5mm to 5mm. Roll forming speed and decoiler type can also be upgraded for large-scale projects.

Product Tags:

U Post roll forming machine

      

heavy steel cold roll forming machine

      

inline punching cold roll forming machine

      
Buy cheap 3-4mm Heavy Steel U Post Roll Forming Machine With Inline Punching And Stop Cut System product

3-4mm Heavy Steel U Post Roll Forming Machine With Inline Punching And Stop Cut System Images

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