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Adjustable Metal Deck Roll Forming Machine With Embossing And Waste Edge Collection

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Adjustable Metal Deck Roll Forming Machine With Embossing And Waste Edge Collection

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Brand Name : METALIGN

Model Number : MD

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Cost-Effective Galvanized Steel Decking Roll Forming Line with Embossing Features

Key words : Adjustable Width/Roofing System Components/Metal Forming Machine/Floor Deck

Profile : High-Strength Decking/Floor Construction/Cold Roll Forming/Roll Forming Machine

Application : Building Flooring System / Floor Decking for Construction / Concrete Bonding / Commercial Flooring Solutions

Material type : Galvanized steel

Material thickness : 0.8-1.5mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 27

Driving system : Chain

Frame structure : Wall panel structure

Shaft diameter : 95mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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High-Speed Metal Deck Roll Former with Embossing and Waste Edge Collection

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This roll forming production line is designed for manufacturing galvanized metal decks with embossing dots, primarily used in the construction and flooring industries. It caters to commercial, industrial, and residential building projects, offering high efficiency, cost-saving features, and customizability.

2. Profile Description

  • This metal deck is made of galvanized steel, with a thickness range of 0.8-1.2mm. It features embossing dots and various surface patterns to enhance adhesion with concrete. It is used for flooring and roofing applications in commercial and industrial construction projects.

3. Production Process

  • 5T Hydraulic Decoiler-Guide Device-Embossing Roller-Roll Former-Waste Edge Collection-Hydraulic Cutter

  • The process begins with a hydraulic decoiler, followed by precise guiding of the steel coil. The embossing roller adds surface patterns to enhance concrete adhesion. The roll former shapes the steel into the floor deck profile. Waste edges are collected, and the finished product is cut to length by the hydraulic cutter.

4. Technical Parameters

Machine Analysis
5T Hydraulic Decoiler Ensures stable unrolling of heavy coils, enhancing safety and operational control for larger materials.
Guide Device Ensures accurate alignment of steel for further processing, preventing misalignment during production.
Embossing Roller Adds surface texture (dots) to the steel, enhancing adhesion to concrete, which is critical for floor decking applications.
Roll Former Chain-driven, 24-roll design with a 90mm shaft ensures high precision and adaptability in creating the desired floor deck profile.
Waste Edge Collection Collects edge material, saving costs by preventing unnecessary waste, reducing the need for costly slitting.
Hydraulic Cutter Precisely cuts the formed metal deck to the desired length with clean edges, ensuring dimensional accuracy and quality in the final product.

5. Key Focus

  • Safety and Stability: The use of a hydraulic decoiler with arm press ensures steel coil stability, improving safety during production.

  • Cost Efficiency: The waste edge collection device reduces material costs by preventing unnecessary waste, enhancing overall cost-effectiveness.

  • High Precision and Flexibility: The 24-roll former with chain drive provides excellent precision and adaptability to various deck profile designs.

6. Production Line Components

Machine Name Quantity
Hydraulic Decoiler 1 set
Guide Device 1 set
Embossing Roller 1 set
Roll Former 1 set
Waste Edge Collection 1 set
Hydraulic Cutter 1 set
PLC Cabinet 1 set
Hydraulic Station 2 sets
Out Table 2 sets

7. Customization Options

For this metal deck profile, we can offer customized line configurations such as:

  • Custom embossing patterns for specific bonding requirements with concrete.
  • Adjustable roll former settings for different deck profiles or thicknesses.
  • Automated cutting systems with varying length adjustments for specific project needs.
  • Special forming tools for different rib heights or shapes.

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