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Automated Cold Roll Forming Machine For Highway Guardrail W Panel Pre Punched Holes And Hydraulic Cutting

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Automated Cold Roll Forming Machine For Highway Guardrail W Panel Pre Punched Holes And Hydraulic Cutting

Brand Name : METALIGN

Model Number : RDTC

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : High Precision Roll Former for Highway Guardrail W Panel Production with Hydraulic Punching and Shearing

Key words : Roll forming machine/Highway guardrail/W panel/Cold rolled steel/3-4mm thickness

Profile : Highway guardrail panel

Application : Highway safety barriers / Traffic protection systems / Roadside guardrails / Vehicle collision prevention

Material type : Cold rolled steel/hot rolled steel

Material thickness : 3-4mm

Production speed : 15m/min

Main motor power : 22Kw

Forming stations : 18

Driving system : Gearbox driving system

Frame structure : Cast iron stands

Shaft diameter : 100mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This production line is designed for manufacturing highway guardrail W panels. It serves industries like road construction, transportation, and infrastructure, delivering high-quality, precise steel guardrails. The line offers efficiency, flexibility, and automation, ensuring low waste and high output.

2. Profile Description

  • The W panel is made from 3-4mm thick cold-rolled steel, designed with pre-punched holes. It is characterized by high durability, suitable for highway and traffic safety barriers. The product is used in construction and road infrastructure, providing robust protection against vehicle collisions.

3. Production Process

  • 10T Hydraulic Decoiler → Leveling Machine → Hydraulic Punching → Hydraulic Cut → Transfer Table → Guide → Roll Former → Out Table

  • The line starts with a hydraulic decoiler, unwinding the steel. The leveling machine ensures the steel is flat. The hydraulic punching station pre-punches holes for quick installation. Hydraulic shear cuts the steel to the required length. A transfer table moves the material to the roll former, where it is shaped into the W panel profile. The final product is then collected at the out table.

4. Technical Parameters

Machine Analysis
Hydraulic Decoiler Unwinds 3-4mm steel coils, supporting high load for thick steel.
Leveling Machine Flattens the steel to ensure precision and quality in forming.
Hydraulic Punching Pre-punches holes to reduce installation time and improve accuracy.
Guide Precisely guides steel into the forming machine for consistent output.
Roll Former Shapes steel into W panels with high precision and stability.
Hydraulic Cut Cuts steel to length before forming, ensuring dimensional accuracy.
Transfer Table Ensures smooth movement between processes, avoiding product damage.
Out Table Collects finished panels, ensuring smooth output and easy handling.
Two sets ensure efficient handling and unloading of finished panels.

5. Key Focus

  • High Precision Manufacturing: This line offers excellent precision in cutting, punching, and forming, ensuring top-quality highway guardrails.

  • Automation and Efficiency: The fully automated system reduces labor costs and minimizes production downtime.

  • Flexible Production: The line can be easily adjusted to produce various sizes of W panels, enhancing production flexibility.

6. Production Line Components

Machine Name Quantity
Hydraulic Decoiler 1 set
Leveling Machine 1 set
Hydraulic Punching (2 stations) 1 set
Hydraulic Shear 1 set
Transfer Table 1 set
Guide 1 set
Roll Former 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 2 sets

7. Customization Options

For the W panel, we can customize the production line in several ways:

  • Adjusting the number of punching stations for higher output.

  • Modifying the roll former for different panel sizes or profiles.

  • Configuring additional cutting systems for varying panel lengths.

  • Customizing the transfer table and out table for specific handling needs.

  • Integrating enhanced automation options for seamless production flow.


Product Tags:

automated cold roll forming machine

      

automated cold roll forming line

      

highway cold roll forming line

      
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Automated Cold Roll Forming Machine For Highway Guardrail W Panel Pre Punched Holes And Hydraulic Cutting Images

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